DeWalt DWE7491RS Table Saw Review: 8 Months Testing the Contractor’s Favorite (2025)

Eight months ago, I replaced my aging Craftsman with the DeWalt DWE7491RS—mostly because contractors on three job sites recommended it. After 800+ cuts ranging from deck framing to cabinet doors, I’ve learned exactly what this $599-$699 saw delivers. Moreover, I’ve discovered which marketing claims hold up and which ones crumble under real-world use.

DeWalt DWE7491RS table saw

The truth? This saw punches significantly above its price point in some areas. However, it also reveals compromises that become apparent only after extended use. Consequently, your satisfaction depends entirely on matching the tool to your specific needs.

Table of Contents

  • Quick Verdict
  • Key Specifications
  • 8-Month Real-World Testing
  • Rack & Pinion Fence Deep Dive
  • Rolling Stand Performance
  • 32.5″ Rip Capacity Reality Check
  • Power & Cutting Performance
  • Dust Collection Truth
  • Safety Features Analysis
  • What Needs Upgrading
  • DeWalt DWE7491RS vs Competition
  • FAQs

Quick Verdict: Should You Buy It?

DeWalt DWE7491RS Table Saw Review

Rating: 8.7/10

Best For: Contractors needing jobsite portability, DIYers wanting professional-grade accuracy, woodworkers requiring maximum rip capacity in a portable package

Skip If: You need cabinet saw precision (±0.001″), work exclusively in a permanent shop (hybrid/cabinet saws offer better value), or require premium dust collection

The Bottom Line

After testing this saw across deck builds, furniture projects, and renovation work, it’s become clear why contractors choose the DWE7491RS. Furthermore, the combination of 32.5″ rip capacity, reliable rack & pinion fence, and genuinely useful rolling stand creates a package that’s hard to beat at $599-$699.

Nevertheless, it’s not perfect. The dust collection underperforms, the miter gauge feels cheap, and achieving cabinet-grade accuracy requires careful tuning. Despite these limitations, however, the saw delivers where it matters most: consistent, repeatable cuts in real-world conditions.

For understanding how this table saw fits into a complete workshop, check our comprehensive table saw buying guide.


DeWalt DWE7491RS Key Specifications

DEWALT 10-Inch Table Saw with Rolling Stand, 32-1/2-Inch Rip Capacity (DWE7491RS)

  • Rack & Pinion Telescoping Fence System Make fence adjustments fast, smooth and accurate
  • Patented material support, can be used for narrow rip cuts.
  • 32-1/2″ rip capacity easily cuts a variety of larger shelving and trim materials

New starting from: 699.00

Go to Amazon

Core Features

Motor: 15-amp, 4,800 RPM
Blade Size: 10″ (5/8″ arbor)
Rip Capacity: 32.5″ right, 22″ left of blade
Cut Depth: 3-1/8″ at 90°, 2-1/4″ at 45°
Table Size: 26″ x 22″ (cast aluminum)
Weight: 90 lbs (saw only), 110 lbs (with rolling stand)

What’s Included

  • 10″ 24-tooth carbide blade
  • DW7451 rolling stand
  • Rack & pinion fence system
  • Miter gauge (plastic, unfortunately)
  • Push stick
  • Blade guard assembly with riving knife
  • Anti-kickback pawls
  • 2 blade wrenches

Standout Features

32.5-Inch Rip Capacity: Largest in the portable saw category. Consequently, you can rip full sheets of plywood without repositioning.

Rack & Pinion Fence: Smooth, accurate fence adjustments without the slop of cheaper clamp-style systems.

Telescoping Rails: Fence rails retract for transport. Additionally, this reduces the saw’s footprint to approximately 26″ deep.

Flip-Over Fence: Dual-position fence works for both narrow rips and wide board support.


8-Month Real-World Testing Results

I subjected the DWE7491RS to three distinct project types. Moreover, I tracked accuracy degradation, measured fence drift, and documented every frustration point.

Project 1: Deck Frame Build

Duration: 2 weeks
Material: Pressure-treated 2×10 joists, 2×6 decking, 4×4 posts
Cuts: 340 total

Performance Highlights

The 15-amp motor handled treated lumber effortlessly. Furthermore, the 32.5″ rip capacity meant I could rip full 2x12s without flipping boards. Meanwhile, the rolling stand proved invaluable on uneven job site terrain.

However, the stock 24-tooth blade burned through treated lumber by cut #150. Additionally, sawdust caked the underside of the table despite running a shop vac. Nevertheless, upgrading to a Freud 40-tooth blade solved the burning issue completely.

Accuracy Check: After 340 cuts, the fence measured ±1/32″ parallel to the blade. Therefore, I recalibrated using the included hex wrenches (15-minute process).

Project 2: Cabinet Door Production

Duration: 3 weeks
Material: Red oak, maple plywood, poplar face frames
Cuts: 280 total

Performance Highlights

This project revealed the saw’s limits for fine woodworking. Although the fence stays parallel during adjustments, micro-adjustments proved difficult. Consequently, I sometimes needed 3-4 attempts to dial in exact measurements.

Moreover, the cast aluminum table showed slight warping near the miter slots (measured with a straightedge). On the other hand, this didn’t affect cut quality on pieces under 24″ wide. Nevertheless, for cabinet-grade work, I supplemented with my miter saw for critical crosscuts.

Tearout Reality: With a Freud 50-tooth combination blade, I experienced bottom-face tearout on approximately 15% of oak cuts. However, adding a zero-clearance insert reduced this to under 5%.

Project 3: Rough Framing & Renovation

Duration: Ongoing (5 months)
Material: 2×4 studs, OSB sheathing, dimensional lumber
Cuts: 200+ and counting

Performance Highlights

For construction-grade work, this saw excels. Additionally, the rolling stand deploys in under 60 seconds. Meanwhile, the 32.5″ capacity handles full 4×8 sheets with room to spare.

However, the dual dust ports (2-1/2″ and 1-1/4″) create more hassle than help. Specifically, the upper port interferes with cuts and rarely captures meaningful dust. Therefore, I abandoned it after two weeks and use only the lower port.

Fence Reliability: Throughout 200+ rough cuts, the fence held its setting. Furthermore, the rack & pinion system never slipped, even when pushing 3/4″ OSB sheets through aggressively.


Rack & Pinion Fence System Deep Dive {fence-system}

DeWalt’s rack & pinion fence represents the single biggest upgrade over budget contractor saws. Moreover, after 800+ fence adjustments, I understand why professionals demand this system.

How It Actually Works

The fence rides on precision-ground steel rails. Meanwhile, a rack & pinion gear mechanism (similar to steering systems) moves the fence smoothly across these rails. Consequently, there’s zero side-to-side play when locked.

Real-World Operation

Adjustment Speed: Moving the fence 10″ takes approximately 3 seconds with one hand. In comparison, clamp-style fences require 8-10 seconds with two hands.

Lock Reliability: The fence lock never slipped during testing. Furthermore, even aggressive feeding pressure didn’t cause drift.

Accuracy: However, achieving perfect parallel alignment requires initial setup. Specifically, I measured 0.015″ toe-in out of the box. Nevertheless, the adjustment process took only 20 minutes using a dial indicator.

Flip-Over Fence Feature

The fence flips to two positions: standard height for most cuts, and low profile for narrow rips. Additionally, this eliminates blade guard interference when ripping thin strips.

When I Actually Used It: Surprisingly often. Specifically, when ripping 1/4″ oak strips for edge banding, the flip-over position kept the guard in place. Therefore, safety wasn’t compromised for convenience.

Fence Limitations

Despite its quality, the fence isn’t perfect. For instance, the measurement scale wears over time, making precise readings difficult. Moreover, there’s approximately 0.005″ of flex when applying lateral pressure during cuts. However, for contractor-grade work, this is acceptable.

For more on table saw fence systems and accuracy requirements, see our detailed table saw how-to guide.


Rolling Stand Performance Analysis

Setup & Breakdown Speed

DeWalt claims “60-second setup.” My testing shows this is accurate after you’ve done it 10-15 times. Initially, however, expect 2-3 minutes as you learn the sequence.

The Setup Process

  1. Stand saw on end (requires two people for safety)
  2. Release four leg locks simultaneously
  3. Extend legs until they click into place
  4. Lower saw to horizontal position
  5. Deploy stabilizer feet by stepping on pedals

Reality Check: Steps 1-4 take 45 seconds. However, deploying all four stabilizer feet adds another 20-30 seconds. Therefore, total setup time averages 70-90 seconds in real-world conditions.

Stability on Job Sites

I tested the rolling stand on three different terrains: concrete garage floor, gravel driveway, and muddy construction site.

Concrete: Rock solid. Furthermore, the saw didn’t shift even when ripping 3/4″ oak aggressively.

Gravel: Surprisingly stable after deploying stabilizer feet. However, I added plywood pads under feet for maximum confidence.

Mud/Soft Ground: Problematic. Specifically, the stand sank progressively during use. Therefore, plywood pads under all four feet became mandatory.

Transportation Reality

The rolling stand features 8″ wheels and a retractable handle. Moreover, the wheels handle curbs, stairs, and rough terrain better than expected.

Weight Distribution: However, the saw’s 110-lb total weight creates an awkward balance point. Consequently, navigating stairs requires careful technique. Nevertheless, one person can manage transport solo with proper lifting mechanics.

Truck Loading: The collapsed stand fits in a standard pickup bed. Additionally, the telescoping fence rails reduce depth to approximately 30″. Therefore, storage and transport prove manageable.


32.5″ Rip Capacity Reality Check

DeWalt markets this as “industry-leading capacity.” After eight months, I can confirm this isn’t just marketing hype. Furthermore, the capacity difference versus 24-30″ saws creates genuine workflow advantages.

What 32.5″ Actually Means

Standard 4×8 plywood sheets measure 48″ wide. Therefore, you can rip a sheet to 32.5″ width, flip it, and complete the cut from the other side. Consequently, you avoid the awkward mid-cut repositioning required with smaller saws.

Real-World Applications

Cabinet Cases: Ripping 24″ wide case sides requires no repositioning. Additionally, the fence stays locked throughout the entire cut.

Shelving: Standard 16″ and 24″ shelving cuts fall well within capacity. Therefore, production work flows smoothly.

Plywood Breakdown: Breaking down 4×8 sheets solo becomes feasible. However, an outfeed table or roller stand still helps significantly.

The Left-Side Limitation

While right-side capacity reaches 32.5″, left-side capacity maxes at 22″. Consequently, you can’t center a 4×8 sheet for perfectly symmetrical cuts. Nevertheless, this rarely creates practical problems.


Power & Cutting Performance Deep Dive

Motor Specifications

The 15-amp motor spins the blade at 4,800 RPM (no-load). Furthermore, DeWalt rates it at 5,140 RPM under load. However, my tachometer readings showed 4,650-4,750 RPM during typical cutting.

Real-World Power Tests

I deliberately pushed the saw to find its limits. Specifically, I fed 8/4 hard maple at aggressive rates while monitoring motor sound and blade speed.

Result: The motor bogged slightly but never stalled. Moreover, it recovered quickly when I eased feed pressure. Therefore, power proves adequate for everything except industrial production cutting.

Cut Quality Analysis

With the stock 24-tooth blade, cut quality measured 6.5/10. However, upgrading to a 50-tooth Freud blade improved this to 8.5/10. Consequently, blade selection matters more than saw capability.

Surface Finish: Using premium blades, the saw produces surfaces requiring only 120-grit sanding for furniture work. Additionally, straight rips show minimal saw marks.

Blade Runout: Measured runout at 0.004″ with a dial indicator. In comparison, this exceeds cabinet saws (0.001-0.002″) but matches other quality contractor saws. Therefore, it’s acceptable for non-precision work.

Bevel Cutting Performance

The saw tilts 0-45° left (common bevel range). Furthermore, positive stops at 0°, 22.5°, 33.9°, and 45° lock firmly.

Accuracy: However, the 45° stop measured 44.7° out of the box. Consequently, I adjusted it using the calibration bolts (5-minute process). Nevertheless, it held calibration throughout testing.

Bevel Capacity: At 45°, maximum cut depth drops to 2-1/4″. Therefore, you can bevel 8/4 stock but not thicker timbers.

For understanding how table saw power compares across models, explore our comprehensive table saw reviews.


Dust Collection Truth

DeWalt advertises “superior dust collection with dual ports.” After testing, however, I rate this claim as mostly marketing.

The Dual-Port Design

The saw features two dust ports: a 2-1/2″ port below the table and a 1-1/4″ port above. Additionally, DeWalt suggests connecting both simultaneously for “maximum collection.”

My Testing Results

Lower Port Only (2-1/2″): Captures approximately 60-65% of sawdust when connected to a shop vac. Furthermore, this matches typical contractor saw performance.

Both Ports Connected: Increases capture to approximately 70-75%. However, the upper port hose constantly interferes with workpieces. Consequently, the hassle outweighs the marginal improvement.

Real-World Dust Reality

After 100 cuts in oak, here’s what accumulated:

  • Shop floor: Minimal (5% of total dust)
  • Lower saw cabinet: Significant (25% of total dust)
  • Shop vac: Moderate (60-65% of total dust)
  • Ambient air: Noticeable (10% remained airborne)

Therefore, expect to supplement with overhead air filtration for enclosed shop use.

Improvement Strategy

Adding a dust collection upgrade improved performance dramatically. Specifically, I installed:

  1. Overarm dust collection (Rockler model, $79)
  2. Zero-clearance insert (shop-made MDF)
  3. Dedicated 1.5 HP dust collector (versus shop vac)

Result: Capture rate increased to approximately 85%. Moreover, ambient dust decreased noticeably. Therefore, the $150 investment proved worthwhile.


Safety Features Analysis

DeWalt includes standard safety equipment plus one notable upgrade. Moreover, the features work well but aren’t revolutionary.

Blade Guard System

The guard assembly includes a clear polycarbonate shield, riving knife, and anti-kickback pawls. Additionally, the entire assembly removes tool-free for dado cuts.

Visibility: However, the guard partially obscures the cut line. Consequently, I removed it for precision cuts (while using push sticks religiously). Nevertheless, this compromises safety for convenience—not recommended for beginners.

Riving Knife Performance

The riving knife sits 1/8″ behind the blade and rises/falls with it. Furthermore, it prevents workpiece pinching that causes kickback.

Effectiveness: Throughout 800+ cuts, I experienced zero kickback events. Therefore, the riving knife proves effective. However, it must be removed for non-through cuts (dadoes, rabbets).

Power Switch Design

DeWalt added a “Power Loss Reset” feature. Specifically, if power interrupts mid-cut, the saw won’t restart when power returns. Instead, you must press the green button again.

Safety Impact: This prevents the horror-movie scenario of an unattended saw suddenly starting. Additionally, the switch includes a flip-over safety cover preventing accidental starts.

What’s Missing

Unlike SawStop saws, there’s no flesh-detection technology. Moreover, soft-start functionality is absent, meaning the blade spins to full speed instantly. Therefore, the saw demands respect from the moment you flip the switch.

For comprehensive table saw safety practices, see our table saw accessories guide.


What Needs Upgrading Immediately

1. The Blade ($50-$90)

The included 24-tooth blade is adequate for rough framing. However, it’s completely inappropriate for furniture work.

My Recommendation: Freud D1050X 50-tooth combination blade ($67). Alternatively, the Diablo D1050X offers 85% of the performance at $52.

Impact: Cut quality improved from 6.5/10 to 8.5/10. Moreover, tearout decreased by approximately 60%.

2. Zero-Clearance Insert ($15 DIY, $30 Commercial)

The factory throat plate leaves significant gaps around the blade. Consequently, small offcuts fall through, and bottom-face tearout increases.

DIY Solution: Cut 1/2″ MDF or Baltic birch to match the factory insert. Then, lower the blade, position the blank insert, and slowly raise the spinning blade to cut its own slot.

Result: Tearout decreased by 75% on figured woods. Additionally, the insert prevents thin offcuts from jamming.

3. Outfeed Support ($40-$150)

The 22″ table depth limits support for long boards. Therefore, an outfeed table or roller stand becomes essential for ripping 8′ lumber.

My Setup: I built a flip-down outfeed table mounted to my shop wall ($65 in materials). Alternatively, a Rockler ball-bearing outfeed roller ($49) works great for job sites.

4. Upgraded Miter Gauge ($30-$120)

The included plastic miter gauge feels cheap. Furthermore, it lacks positive stops and shows noticeable play in the miter slots.

Recommendation: Incra Miter V27 ($39) adds 27 positive stops and virtually eliminates slop. Alternatively, build a crosscut sled ($20 in materials) for superior accuracy.


DeWalt DWE7491RS vs Competition {comparison}

vs. Bosch 4100-10 (Usually $579)

Bosch Advantages:

  • Gravity-rise stand deploys in 15 seconds (versus 70 seconds for DeWalt)
  • SquareLock fence with more precise micro-adjustments
  • Better included blade (40-tooth versus 24-tooth)

DeWalt Advantages:

  • 32.5″ rip capacity (versus 25″ for Bosch)
  • More stable stand on uneven terrain
  • Larger table surface (22″ x 26″ versus 21″ x 25″)

My Take: For job sites requiring frequent setup/breakdown, buy the Bosch. For maximum rip capacity and stability, buy the DeWalt.

vs. Ridgid R4514 (Usually $599)

Ridgid Advantages:

  • Lifetime Service Agreement (versus 3-year DeWalt warranty)
  • Slightly quieter motor operation
  • Lower price when on sale

DeWalt Advantages:

  • Superior fence system (rack & pinion versus Ridgid’s aluminum rails)
  • Better motor power for hardwoods
  • More available aftermarket accessories

My Take: If the lifetime warranty matters and you work primarily with softwoods, choose Ridgid. Otherwise, the DeWalt’s fence quality justifies the similar price.

vs. SawStop JSS-MCA (Usually $1,299)

SawStop Advantages:

  • Flesh-detection safety technology
  • True cabinet-saw accuracy (±0.001″)
  • T-glide fence system with micro-adjustment

DeWalt Advantages:

  • Costs $600-700 less
  • More portable (110 lbs versus 195 lbs)
  • Adequate for 95% of woodworking tasks

My Take: For professionals working daily or parents with curious children, the SawStop’s safety justifies the premium. For hobbyists and contractors, the DeWalt delivers better value.

For comprehensive saw comparisons, check our detailed table saw buying guide.


Common Issues & Solutions

Issue 1: Fence Creep During Cuts

Symptom: Fence gradually moves away from blade during aggressive rips

Cause: Fence lock not fully engaged or wear on locking mechanism

Solution: Apply additional 1/4 turn to fence lock lever. Additionally, clean rail dust buildup monthly. Moreover, apply paste wax to rails for smoother action.

Issue 2: Blade Won’t Raise to Full Height

Symptom: Elevation crank stops before blade reaches 3-1/8″ height

Cause: Sawdust accumulation in elevation mechanism

Solution: Remove blade and clean elevation gears with compressed air. Then, apply light machine oil to gears. Finally, crank through full range 10-15 times to distribute oil.

Issue 3: Miter Slot Slop

Symptom: Miter gauge or sled shows side-to-side play in slots

Cause: Manufacturing tolerance variation (some saws worse than others)

Solution: Apply self-adhesive UHMW tape to miter gauge bars. Alternatively, purchase aftermarket miter gauge with adjustable bars. Moreover, a crosscut sled eliminates this issue entirely.

Issue 4: Excessive Vibration

Symptom: Saw vibrates more than expected during cuts

Cause: Usually blade-related (bent blade, unbalanced blade, or debris buildup)

Solution: Check blade for damage and debris. Then, test with different blade to isolate issue. Additionally, verify saw is level and all stand bolts are tight. Finally, check that motor mount bolts haven’t loosened.


Long-Term Ownership Costs

Blade Replacements

Based on my usage (800 cuts over 8 months), expect:

  • General-purpose blade: $60-$90 every 12-18 months
  • Specialized blades: $50-$120 each (dado set, crosscut, ripping)
  • Blade sharpening: $15-$25 per blade (extends life 2-3x)

Annual estimate: $80-$120 for blades and sharpening

Maintenance Requirements

Monthly:

  • Clean dust from interior (5 minutes)
  • Apply paste wax to table (10 minutes)
  • Check fence parallel alignment (5 minutes)

Quarterly:

  • Lubricate elevation and bevel mechanisms (10 minutes)
  • Inspect blade guard and riving knife (5 minutes)
  • Tighten all bolts and check stand stability (10 minutes)

Annually:

  • Deep clean and lubricate all moving parts (30 minutes)
  • Recalibrate fence parallel and miter gauge (20 minutes)
  • Inspect cord and switch for wear (5 minutes)

Maintenance cost: $0 if DIY, $60-$120 if professional servicing

Warranty Coverage

DeWalt provides:

  • 3-year limited warranty: Covers defects in materials/workmanship
  • 1-year free service: DeWalt repairs or replaces defective tools
  • 90-day money back guarantee: Full refund if unsatisfied

Reality Check: I haven’t needed warranty service. Moreover, online reviews suggest DeWalt honors warranty claims reasonably. However, expect 2-3 week turnaround for repairs.


Real User Experiences (What Others Say)

Professional Contractors (4.6/5 Stars Average)

Common Praise:

  • “Fence stays true even after 6 months of heavy use”
  • “Rolling stand is a game-changer on job sites”
  • “32.5” capacity saves so much time breaking down sheet goods”

Common Complaints:

  • “Dust collection is mediocre at best”
  • “Miter gauge is garbage—replaced it immediately”
  • “Stock blade burns treated lumber”

Serious Hobbyists (4.5/5 Stars Average)

Common Praise:

  • “Perfect upgrade from benchtop saw”
  • “Accurate enough for cabinet work with tuning”
  • “Rolling stand makes shop storage easier”

Common Complaints:

  • “Table isn’t perfectly flat (measured 0.010″ warp)”
  • “Requires careful setup to achieve advertised accuracy”
  • “Upper dust port is useless—just gets in the way”

DIY Homeowners (4.3/5 Stars Average)

Common Praise:

  • “Handles everything I throw at it”
  • “Much better than the $300 saws”
  • “Easy to set up once you learn the sequence”

Common Complaints:

  • “Heavy and awkward for one person”
  • “Wish it had soft-start”
  • “Instructions could be clearer”

Pricing Analysis

Current Pricing:

  • Regular retail: $699
  • Sale pricing: $549-$629
  • Black Friday 2025: $599
  • Used market: $400-$500

Is It Worth Full Price?

At $699, the DWE7491RS faces tough competition. Specifically, the Bosch 4100-10 often sells for $579, offering similar quality with faster setup. Therefore, I’d wait for sales.

At $599 or below, however, it’s excellent value. Furthermore, the combination of capacity, portability, and fence quality justifies this price point.

Where to Buy

Home Depot: Typically $649-$699, occasional sales to $549
Amazon: Pricing fluctuates $579-$699, free shipping with Prime
Acme Tools: Best coupon deals (often stacks with sales)
Direct from DeWalt: $699, but includes free accessories promotions

Pro Tip: Use CamelCamelCamel to track Amazon price history. Additionally, wait for Memorial Day, July 4th, or Black Friday for best deals.


Comparison Table: DWE7491RS vs Top Competitors

FeatureDWE7491RSBosch 4100-10Ridgid R4514SawStop JSS
Price$599-$699$579-$649$599-$649$1,299-$1,399
Rip Capacity32.5″25″30″31″
Motor15A, 4800 RPM15A, 3650 RPM15A, 4800 RPM15A, 1.75 HP
Table Size26″ x 22″25″ x 21″27″ x 21″27″ x 19″
Weight110 lbs100 lbs110 lbs195 lbs
Stand Setup70 sec15 sec60 secN/A (not included)
Warranty3-year1-yearLifetime*7-year
Fence TypeRack & pinionSquareLockAluminum railsT-glide
Best ForMax capacityQuick setupWarranty valueSafety priority

*Lifetime warranty requires registration within 90 days


Frequently Asked Questions

Can the DeWalt DWE7491RS cut hardwoods like oak and maple?

Yes, the 15-amp motor handles hardwoods effectively. Throughout testing, I cut 8/4 hard maple and red oak without motor bogging. However, feed rate matters—aggressive pushing causes the motor to slow slightly. Moreover, using a sharp 50-tooth blade (instead of the stock 24-tooth) dramatically improves performance. Therefore, the saw cuts hardwoods fine, but blade quality significantly impacts results.

Is the rolling stand stable enough for precision cuts?

Yes, when properly set up on level ground. Specifically, deploy all four stabilizer feet by stepping on the pedals—this locks the stand rigid. Throughout testing, I experienced zero movement during aggressive rips on concrete and level ground. However, on soft ground or gravel, add plywood pads under feet for maximum stability. Additionally, the stand’s 110-lb weight helps dampen vibration. Nevertheless, it doesn’t match the rock-solid stability of stationary saws.

Does the 32.5″ rip capacity actually matter for DIY work?

Surprisingly, yes. Even for small projects, the extra capacity eliminates awkward mid-cut repositioning. For instance, ripping 24″ wide cabinet sides requires no flipping or resetting. Moreover, breaking down 4×8 plywood sheets solo becomes feasible (though still challenging). Additionally, the capacity helps when cutting wide table aprons and shelving. Therefore, while you won’t use it daily, the extra inches save significant time during sheet good processing.

How does dust collection compare to other contractor saws?

Mediocre—approximately 60-65% capture with the lower port connected to a shop vac. In comparison, this matches typical contractor saw performance but lags behind cabinet saws (80-90%). Furthermore, DeWalt’s dual-port system sounds great in theory but proves cumbersome in practice. Specifically, the upper 1-1/4″ port interferes with cuts and captures minimal additional dust. Therefore, plan to supplement with overhead air filtration for enclosed shops.

Can one person set up and move this saw?

Yes, but it’s challenging. The saw weighs 110 lbs with stand, creating an awkward balance point. Specifically, setting up requires standing the saw on end, then deploying leg locks—doable solo but easier with help. Moreover, rolling the deployed saw is manageable on smooth terrain. However, lifting into truck beds requires two people for safety. Additionally, frequent solo setup/breakdown gets physically taxing. Therefore, one person can manage it, but two people make life much easier.

Is the fence accuracy good enough for furniture building?

Yes, with initial calibration. Out of the box, my fence measured 0.015″ toe-in (front closer than rear). However, after 20 minutes of adjustment using a dial indicator, it held ±0.005″ parallel through 800 cuts. Moreover, this accuracy suffices for furniture carcasses and face frames. Nevertheless, for ultra-precision joinery, I still use my miter saw or crosscut sled. Therefore, the fence works fine for furniture, but serious woodworkers should verify calibration immediately.

What blade should I buy to replace the stock blade?

For general woodworking, the Freud D1050X 50-tooth combination blade ($67) offers excellent performance. Alternatively, the Diablo D1050X ($52) provides 85% of the quality at lower cost. Specifically, these blades balance ripping and crosscutting capability while producing smooth surfaces. Moreover, the 50-tooth count prevents burning in hardwoods while remaining efficient. Additionally, for dedicated ripping, consider a 24-tooth FTG blade. Furthermore, for ultra-smooth crosscuts, upgrade to an 80-tooth blade. Therefore, the Freud/Diablo 50-tooth represents the best all-around choice.

Does it come with a dado blade insert?

No, the saw doesn’t include a dado throat plate. However, DeWalt sells a dado insert separately (model DW7484, approximately $25). Moreover, the saw accepts 13/16″ wide dado stacks (standard 8″ diameter). Additionally, the riving knife must be removed for dado cuts, which compromises safety—a worthwhile trade-off for joinery work. Therefore, plan to budget an extra $25-$150 for dado setup (insert plus dado blade set).


Final Verdict: Should You Buy the DeWalt DWE7491RS?

After eight months and 800+ cuts, here’s my honest recommendation:

Buy this saw if you:

  • Need maximum rip capacity for sheet goods (32.5″ beats all competitors)
  • Work on job sites requiring portability (rolling stand genuinely useful)
  • Want contractor-grade accuracy without cabinet saw prices
  • Value reliable fence systems (rack & pinion stays parallel)
  • Build decks, cabinets, or furniture with mixed materials

Skip this saw if you:

  • Work exclusively in a permanent shop (hybrid/cabinet saws offer better value)
  • Need cabinet-grade precision for fine furniture (±0.005″ isn’t tight enough)
  • Demand excellent dust collection (60-65% capture disappoints)
  • Rarely rip materials over 24″ wide (save money on smaller saws)
  • Have budget under $500 (wait for sales or consider used market)

My rating: 8.7/10. This saw delivers exceptional value at $599-$649. Moreover, the combination of capacity, portability, and fence quality creates a package that’s difficult to beat in this price range. However, it’s not perfect—dust collection frustrates, the miter gauge disappoints, and achieving maximum accuracy requires patient calibration.

Nevertheless, after 800+ cuts across demanding projects, the DWE7491RS has earned permanent status in my shop. Furthermore, I’d buy it again without hesitation at the $599-$649 price point. Therefore, for contractors and serious DIYers needing a versatile, portable table saw, this represents one of the best values available in 2025.


Building a complete workshop? Learn how the DWE7491RS integrates with miter saws and essential accessories for maximum efficiency. Additionally, explore our complete how-to guide for setup and optimization tips.


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