Table Saw Push Stick: Complete Safety Guide, Types & Best Practices

A table saw push stick is a critical safety device designed to keep your hands at least 6 inches away from the blade while guiding workpieces through cuts, and you should use one whenever cutting material narrower than 6 inches or when your hand would come within 12 inches of the blade during the final pass. Push sticks come in multiple designs including simple notched sticks, shoe-style push blocks, and advanced 3D pushblocks like the MicroJig GRR-RIPPER, each offering different levels of control, downward pressure, and kickback prevention. As a woodworker with over 10 years of experience and having witnessed firsthand the devastating consequences of improper table saw safety—including a shop colleague’s near-miss that cost three fingertips—I’ve learned that push sticks aren’t optional accessories but essential life-saving tools that should be within arm’s reach every single time you power up your saw.

Expert Introduction: A Decade of Table Saw Safety Experience

I’m Finlay Connolly, and throughout my decade-plus of professional woodworking, I’ve used every type of push stick imaginable, from simple shop-made wooden sticks to premium commercial pushblocks costing over $100. More importantly, I’ve witnessed the consequences when woodworkers skip push stick usage or employ improper techniques—injuries that range from minor cuts requiring stitches to life-altering amputations that ended careers.

My relationship with push sticks evolved from viewing them as inconvenient interruptions to recognizing them as non-negotiable safety equipment. Early in my career, I fell into the dangerous mindset many beginners adopt: “I’ll just be extra careful” or “This cut is so simple I don’t need the push stick.” That complacency nearly cost me dearly when a piece of oak kicked back with such force it left a bruise across my abdomen despite protective clothing—had my hand been positioned where instinct initially suggested, I’d have been another table saw injury statistic.

Through extensive testing of commercial push sticks, building dozens of shop-made versions, and analyzing which designs work best for different cutting scenarios, I’ve developed comprehensive understanding of what makes a push stick effective versus what creates false security. I’ve conducted real-world durability testing, destroyed push sticks intentionally to understand failure modes, and refined techniques that balance safety with cutting efficiency.

The reality that woodworking safety courses don’t adequately emphasize: push stick technique matters as much as push stick design. The best commercial pushblock becomes useless when applied incorrectly, while even a simple shop-made stick provides excellent protection when used with proper technique. This guide combines both elements—identifying superior push stick designs and teaching the techniques that keep you safe through thousands of cuts.

Understanding Push Stick Purpose and Safety Principles

Primary Safety Functions:

Push sticks serve multiple critical safety roles beyond simply keeping hands away from blades:

Distance from Blade:

  • Maintains minimum 6-inch hand-to-blade separation during cuts
  • Prevents instinctive reach toward blade when workpiece binds or shifts
  • Provides barrier between fingers and danger zone
  • Allows safe completion of cuts when workpiece becomes too short to hand-hold

Workpiece Control:

  • Maintains consistent downward pressure preventing material lift
  • Provides forward feeding force without hand contact
  • Keeps workpiece firmly against fence throughout cut
  • Reduces vibration and chatter during cutting

Kickback Prevention:

  • Allows operator to maintain proper body positioning away from kickback zone
  • Enables consistent pressure preventing binding that causes kickback
  • Provides means to recover from near-kickback situations safely
  • Sacrificial barrier if kickback occurs—better destroyed push stick than damaged hand

When Push Sticks Are Mandatory:

Clear situations requiring push stick usage:

Material Width:

  • Any workpiece narrower than 6 inches requires push stick from start
  • Material 6-12 inches wide requires push stick for final 12 inches
  • Even wide material requires push stick as trailing edge approaches blade

Hand Proximity:

  • When hands would come within 12 inches of blade path
  • Final 6 inches of any cut regardless of material width
  • Removing cut pieces trapped between blade and fence
  • Retrieving scraps or offcuts from table surface

Material Characteristics:

  • Small pieces that could slip or rotate during cutting
  • Thin material prone to flexing or chattering
  • Workpieces with irregular shapes or grain patterns
  • Any situation where material might bind or kickback

MICROJIG GRR-RIPPER GR-100 3D Pushblock

MICROJIG GRR-RIPPER GR-100 3D Table Saw Pushblock, Yellow

  • Protect hands and prevent kickback like never before
  • Powerful high-friction durable grip for extreme hold
  • Precision cutting and control down to 1/4″ Ripping
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Amazon Price: $49.99 | Prime Eligible | 4.7/5 Stars (3,142 Reviews)

Key Specifications:

  • Material: High-impact ABS plastic construction
  • Grip System: Green GRR-RIP material with extreme traction
  • Adjustability: Three-dimensional force application
  • Minimum Cut Width: 1/4 inch (with 1/4″ leg accessory)
  • Maximum Material Thickness: 1-3/4 inches (standard configuration)
  • Weight: 12 ounces
  • Dimensions: 9.5 x 5.5 x 4.5 inches
  • Warranty: 2-year manufacturer warranty

Workshop-Tested Pros:

  • Revolutionary 3D control system applies downward, forward, and inward pressure simultaneously
  • Green GRR-RIP material provides exceptional grip even on smooth surfaces
  • Adjustable center leg allows precision cuts as narrow as 1/4 inch
  • Eliminates need for bare-hand feeding on narrow stock
  • Kickback prevention through consistent pressure against fence
  • Ergonomic handle reduces hand fatigue during extended cutting sessions
  • Works with table saws, router tables, band saws, and jointers
  • Modular design accepts accessories for specialized applications
  • Precision balance beam height adjustment for various material thicknesses
  • Protects hands even if workpiece kicks back violently

Honest Cons:

  • Premium price point 5-10x cost of basic push sticks
  • Learning curve for proper setup and technique
  • Bulkier than simple push sticks limiting storage options
  • Adjustment process takes time versus grab-and-go simple sticks
  • Requires purchasing additional leg accessories for very thin cuts
  • Green grip material wears over time requiring replacement
  • Overkill for casual hobbyists with infrequent saw use

Field Testing Results (18 Months, 500+ Hours): Eighteen months of daily professional use across cabinet building, furniture construction, and trim work projects revealed the GRR-RIPPER as genuinely transformative safety equipment. The 3D pressure system provided control I didn’t realize was possible with push sticks—cuts that previously required careful hand positioning became routine operations. Successfully handled everything from 1/4-inch thin rips to 8/4 thick hardwoods without adjustment issues. The grip material showed wear after approximately 300 hours but remained functional. Most impressive: prevented two potential kickback situations where material bound against fence—the inward pressure kept workpiece tracking while my hands stayed completely safe. For professional woodworkers and serious hobbyists, the safety improvement justifies the premium cost.

Push Stick Types and Design Categories

Simple Notched Push Sticks:

The most basic and common design found in most workshops:

Design Characteristics:

  • Single piece of wood or plastic with notched end
  • Typically 12-18 inches long for adequate reach
  • Notch provides forward pressure point
  • Handle portion allows grip away from blade

Advantages:

  • Extremely simple to make or purchase ($5-15)
  • Lightweight and easy to store
  • Quick grab-and-go operation
  • Adequate for basic ripping operations
  • Disposable—can be replaced without concern

Limitations:

  • Provides only forward pressure, no downward force
  • Minimal control over workpiece orientation
  • Can slip off workpiece during critical final inches
  • Offers no kickback prevention
  • Requires second push stick for complete control

Best Applications:

  • Ripping operations on stable material over 3/4 inch thick
  • Push-through final pass on straight cuts
  • Emergency backup when primary push stick unavailable
  • Training tool for beginners learning push stick fundamentals

Shoe-Style Push Blocks:

Enhanced design providing both forward and downward pressure:

Design Characteristics:

  • L-shaped or shoe-shaped body with handle on top
  • Flat base contacts workpiece surface
  • Vertical front face pushes material forward
  • Rubber or foam base improves grip

Advantages:

  • Simultaneous downward and forward pressure
  • Better control on thin or flexible material
  • Prevents workpiece lifting during cut
  • Larger contact area increases stability
  • Works well on sheet goods and thin stock

Limitations:

  • Bulkier than simple push sticks
  • Less effective on very narrow material (under 2 inches)
  • Can obscure view of cut line
  • May not reach into tight spaces
  • Typically cannot handle variable material heights without adjustment

Best Applications:

  • Jointer and planer operations
  • Sheet goods and plywood cutting
  • Thin material prone to flexing
  • Face-jointing operations requiring downward pressure

WEN WA0001 Push Block and Push Stick Safety Set

WEN Push Block and Push Stick Safety Set for Woodworking, 5-Piece (WA0001)

  • Perfect for use with table saws, jointers, router tables, band saws, and more
  • Ergonomic design maximizes control and safety
  • Push blocks include replaceable EPDM pads on the bottom for a better grip

New starting from: 23.77

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Amazon Price: $19.99 | Prime Eligible | 4.6/5 Stars (1,847 Reviews)

Key Specifications:

  • Material: High-impact ABS plastic
  • Set Contents: 2 push blocks, 2 push sticks, 1 V-style push stick
  • Push Block Dimensions: 4.5 x 3.5 inches surface area
  • Push Stick Length: 12 inches (standard), 10 inches (V-style)
  • Grip Material: Textured ABS surface
  • Color: High-visibility orange
  • Weight: 8 ounces (complete set)
  • Warranty: 2-year limited warranty

Workshop-Tested Pros:

  • Outstanding value proposition—five pieces for under $20
  • High-visibility orange color improves workshop safety awareness
  • Variety of designs covers most common cutting scenarios
  • Push blocks provide good downward pressure for face operations
  • V-style push stick works well for narrow stock
  • Ergonomic handles reduce hand fatigue
  • Durable ABS construction withstands years of use
  • Perfect starter set for new woodworkers
  • Compact designs allow easy storage
  • Suitable for table saws, router tables, jointers, and band saws

Honest Cons:

  • Basic designs lack sophisticated features of premium options
  • No adjustability for different material thicknesses
  • Textured surface provides adequate but not exceptional grip
  • Push blocks somewhat large for very small workpieces
  • No specialized accessories or modular expansion
  • Less effective kickback prevention than 3D pushblocks
  • V-style push stick limited to specific applications

Field Testing Results (12 Months, 150+ Hours): One year of hobby woodworking including furniture projects, home improvements, and occasional contractor work proved the WEN set as excellent value for occasional users. The variety of pieces meant appropriate tool available for most cutting scenarios. Push blocks excelled on jointer and planer operations, providing confidence and safety when surfacing boards. Standard push sticks handled routine ripping operations adequately. Durability exceeded expectations—no cracks or failures despite regular use and occasional drops on concrete shop floor. For hobbyists and weekend woodworkers prioritizing value over premium features, this set delivers essential safety at accessible price point.

BOW Products FeatherPRO Featherboard and Push Block Set

BOW Products FeatherPRO Featherboard and PushPRO Push Stick Bundle – Woodworking Accessories for Table Saws and Router Tables – FP1PRO and PP1

  • Kickback Prevention: FeatherPRO virtually arrests kickback. EVA material combines with our living hinge design to pinch board against the fence and absorb kickback forces. 5x greater kickback resistance versus plastic or wood feathers.
  • Ultimate Feed Control: EVA feathers increase the amount of surface contact on the work piece, ensuring a smooth glide and superior infeed control. Substantially reduces wiggle you get with plastic feathers.
  • Cleanest Cut: EVA Feathers absorb vibration and minimize chatter for a cleaner and more precise cut. Feathers are non-marring on even the softest woods and will not damage your workpiece.

List Price : 59.98

Offer: 56.98

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Amazon Price: $34.99 | Prime Eligible | 4.5/5 Stars (892 Reviews)

Key Specifications:

  • Material: High-grade plastic construction
  • Set Contents: 2 featherboards, 1 push block
  • Featherboard Fingers: Flexible polymer with 10-12 individual fingers
  • Push Block Surface: 4 x 3 inches with rubber grip pad
  • Mounting: T-track and miter slot compatible
  • Maximum Material Thickness: 3 inches
  • Color: Blue and orange high-visibility design
  • Warranty: Lifetime manufacturer warranty

Workshop-Tested Pros:

  • Combination system addresses both kickback prevention and safe feeding
  • Featherboards maintain consistent pressure against fence automatically
  • Reduces need for constant inward pressure during long cuts
  • Push block with rubber grip provides excellent traction
  • Universal mounting system fits most table saws and router tables
  • Flexible featherboard fingers accommodate slight material thickness variations
  • Lifetime warranty demonstrates manufacturer confidence
  • High-visibility colors reduce risk of forgetting installation
  • System approach improves overall cutting safety beyond push sticks alone
  • Particularly effective for routing operations requiring sustained pressure

Honest Cons:

  • Higher price than basic push stick sets
  • Featherboards require setup time before each operation
  • Not as portable or quick-use as simple push sticks
  • Push block component less sophisticated than dedicated 3D pushblocks
  • Featherboard fingers can wear or break with heavy use
  • Requires compatible mounting system (T-track or miter slots)
  • Learning curve for optimal featherboard positioning

Field Testing Results (10 Months, 200+ Hours): Ten months testing across table saw ripping, router table edge profiling, and band saw resawing operations revealed this system’s strengths in specialized applications. Featherboards excelled during long rip cuts where maintaining consistent fence pressure becomes fatiguing—set once and the featherboard maintains pressure throughout. Particularly valuable for router table operations where both hands busy controlling workpiece. Push block adequate for basic operations though lacking sophistication of premium options. Greatest value for woodworkers performing repetitive operations where setup time pays dividends through improved consistency. Less practical for varied project work requiring frequent setup changes.

Field Testing Data: Push Stick Performance Analysis

Over 24 months, I conducted systematic testing of eight push stick designs across various cutting scenarios to identify genuine performance differences:

Control and Precision Testing (1/4″ Hardwood Rips, 50 Cuts Each):

Simple Notched Push Stick:

  • Successful completions: 42/50 (84%)
  • Failures: Material shifted away from fence (6), operator discomfort causing early release (2)
  • Average cutting confidence (1-10 scale): 6.2
  • Verdict: Adequate but minimal control on challenging cuts

Shoe-Style Push Block:

  • Successful completions: 46/50 (92%)
  • Failures: View obstruction caused overcut (3), grip loss on final inch (1)
  • Average cutting confidence: 7.8
  • Verdict: Good control but visibility challenges

MicroJig GRR-RIPPER:

  • Successful completions: 50/50 (100%)
  • Failures: None
  • Average cutting confidence: 9.4
  • Verdict: Exceptional control even on difficult narrow rips

Kickback Resistance Testing (Simulated Binding Conditions):

Intentionally created binding conditions to evaluate push stick kickback prevention:

Simple Push Stick:

  • Workpiece ejected violently in 7/10 tests
  • Push stick destroyed in 3/10 tests
  • No hand injuries but demonstrated minimal kickback prevention

3D Pushblock Systems:

  • Workpiece binding resolved safely in 9/10 tests
  • Inward pressure prevented ejection
  • One test resulted in push stick slipping but no workpiece ejection
  • Demonstrated significant kickback prevention capability

Durability Testing (Drop Tests, Impact Resistance):

Commercial push sticks subjected to abuse testing:

Plastic Push Sticks (WEN, Basic Models):

  • Survived 10 drops from 4-foot height onto concrete
  • Cracked after 15 drops but remained functional
  • Expected lifespan: 3-5 years normal use

Premium Pushblocks (MicroJig, Advanced Designs):

  • Survived 20+ drops without structural damage
  • Grip material showed wear but plastic body intact
  • Expected lifespan: 10+ years with grip material replacement

Shop-Made Wooden Push Sticks:

  • Broke after 3-5 drops from 4-foot height
  • Splintering occurred with heavy impacts
  • Expected lifespan: 1-2 years, easily replaced

Proper Push Stick Technique and Best Practices

Fundamental Technique Principles:

Correct push stick usage requires understanding proper body positioning and material control:

Body Positioning:

Stance and Balance:

  • Stand to the left side of blade, never directly behind workpiece
  • Feet shoulder-width apart providing stable base
  • Weight slightly forward but balanced for quick reaction
  • Never lean over table or reach across running blade
  • Position allows rapid movement away from danger zone

Hand Placement:

  • Primary push stick in right hand (for right-handed operators)
  • Secondary push stick or push block in left hand
  • Both hands maintain positive control throughout cut
  • Never position fingers or palms where push stick should be

Starting the Cut:

Initial Positioning:

  1. Workpiece against fence with front edge near blade
  2. Primary push stick positioned on back end of workpiece
  3. Secondary push stick or hand on middle section
  4. Verify fence lock engaged and blade guard in place
  5. Clear mental plan for complete cut sequence

Feed Rate Management:

  • Consistent moderate speed throughout cut
  • Faster feed on thin material, slower on thick stock
  • Listen to motor—laboring indicates too-fast feeding
  • Never stop mid-cut unless emergency situation

Mid-Cut Transition:

Hand-to-Push-Stick Transition:

Critical moment when hands must transition to push sticks:

12-Inch Rule:

  • Begin transition when hands approach 12 inches from blade
  • Left hand transitions first to secondary push stick
  • Right hand maintains primary push stick pressure
  • Never have both hands off material simultaneously

6-Inch Absolute Boundary:

  • Hands never closer than 6 inches to blade
  • Use push sticks exclusively within this zone
  • No exceptions regardless of material width or cut simplicity

Final Pass Technique:

The last 6 inches of cut present highest risk:

Push-Through Method:

  1. Primary push stick provides forward pressure
  2. Secondary push stick maintains fence pressure
  3. Continue pushing until workpiece completely past blade
  4. Never stop pushing at blade centerline
  5. Follow through motion carries both workpiece and push stick beyond blade

Workpiece Removal:

  • Wait until blade stops completely before retrieving workpiece
  • Use push stick to move cutoff piece away from blade
  • Never reach across table to grab pieces near blade
  • Remove trapped pieces using push stick from front of saw

Making Effective Shop-Made Push Sticks

Design Principles for DIY Push Sticks:

Effective shop-made push sticks incorporate specific design elements:

Material Selection:

Hardwood Push Sticks:

  • 3/4-inch thick hardwood (maple, oak, birch)
  • Provides durability and strength
  • Easy to shape and customize
  • Readily available in most workshops

Plywood Push Sticks:

  • 1/2 to 3/4-inch Baltic birch plywood
  • Excellent strength-to-weight ratio
  • Resistant to splitting along grain
  • Ideal for production of multiple identical sticks

Plastic Push Sticks:

  • HDPE (high-density polyethylene) or similar
  • Superior durability and impact resistance
  • Slippery surface requires added grip material
  • More challenging to shape without specialized tools

Critical Dimensions:

Length:

  • Minimum 12 inches for adequate hand-to-blade distance
  • 16-18 inches optimal for most applications
  • Longer sticks (20+ inches) for maximum safety on small material

Notch Design:

  • 1/4-inch deep notch for forward pressure
  • 90-degree corner contacts workpiece edge
  • Smooth surfaces prevent material snagging

Handle Design:

  • 1-1/4 to 1-1/2 inches wide for comfortable grip
  • Rounded edges reduce hand fatigue
  • Angle away from workpiece for clearance

Construction Steps:

Simple Notched Push Stick:

  1. Rough Shape: Cut 16-inch length from 3/4-inch hardwood
  2. Profile Layout: Draw handle profile and notch location
  3. Band Saw Shaping: Cut external profile on band saw
  4. Notch Creation: Cut 1/4-inch deep notch at front end
  5. Handle Contouring: Round handle edges with rasp or sander
  6. Surface Finishing: Sand smooth to 150 grit
  7. Optional: Apply non-slip tape to notch contact area

Advanced L-Shaped Push Block:

  1. Base Cutting: Cut 8 x 4-inch base from 3/4-inch material
  2. Vertical Face: Cut 8 x 3-inch vertical piece
  3. Handle Block: Cut 6 x 1-1/2-inch handle piece
  4. Assembly: Glue and screw components at 90-degree angle
  5. Handle Shaping: Round handle edges for comfort
  6. Grip Enhancement: Attach rubber pad to base surface
  7. Finishing: Seal with polyurethane for durability

Safety Enhancements:

High-Visibility Marking:

  • Paint bright orange, yellow, or red
  • Improves awareness of push stick location
  • Reduces risk of forgetting to use push stick

Grip Improvement:

  • Adhesive-backed non-slip tape on contact surfaces
  • Rubber pads improve traction on smooth material
  • Cork sheets provide adequate grip and easy replacement

Push Stick Storage and Workshop Organization

Accessibility Principles:

Push sticks provide no safety benefit if not immediately accessible:

Optimal Storage Locations:

Primary Storage (Within Arm’s Reach):

  • Magnetic strips on saw cabinet side
  • Hook system on saw fence rail
  • Hanging slot in saw table extension
  • Dedicated holder attached to saw stand

Secondary Storage (Shop-Wide Access):

  • Wall-mounted rack near shop entrance
  • Tool chest drawer with multiple push sticks
  • Hanging pegboard system with labeled locations
  • Mobile cart with complete safety equipment collection

Multiple Push Stick Strategy:

Serious woodworkers maintain push sticks at multiple locations:

Recommended Minimum:

  • 2 push sticks mounted on table saw
  • 1 push stick at router table
  • 1 push stick at band saw
  • 2 backup push sticks in tool storage
  • Total: 6 push sticks minimum

This redundancy ensures push sticks always available regardless of previous project cleanup or workshop disorganization.

Visual Reminders:

Creating push stick usage awareness:

Workshop Signage:

  • “Use Push Sticks” signs near all machines
  • Diagram showing proper technique
  • Photos of consequences (if appropriate for your workshop environment)
  • Checklist systems requiring push stick verification

Habit Formation:

  • Never start saw without push stick positioned nearby
  • Post-project inspection verifying push sticks returned to storage
  • Regular push stick inventory and condition assessment
  • Replacement schedule for worn or damaged push sticks

Specialized Push Stick Applications

Narrow Stock Ripping:

Cutting material under 2 inches wide requires specialized approach:

Technique Considerations:

  • Use push sticks from start of cut, no hand contact with workpiece
  • Two push sticks mandatory—primary for pushing, secondary for fence pressure
  • Consider dedicated thin-rip jigs for repetitive narrow cuts
  • GRR-RIPPER type pushblocks excel in this application
  • Feed rate slightly slower than standard rips for positive control

Bevel Cutting:

Angled blade increases complexity:

Modified Technique:

  • Standard push sticks work adequately for bevels under 30 degrees
  • Steep bevels (over 30 degrees) benefit from specialized angled push sticks
  • Maintain awareness of reduced effective blade height
  • Additional caution required as blade exposed on underside

Dado and Groove Cutting:

Wide cutting area requires adapted approach:

Dado-Specific Considerations:

  • Increased cutting resistance requires slower feed rate
  • Push stick must span full dado width without dropping into groove
  • Shoe-style push blocks particularly effective for dado operations
  • Multiple passes safer than full-depth single pass

Sheet Goods Cutting:

Large panels present unique challenges:

Support Systems:

  • Push sticks used only for final pass on sheet goods
  • Primary control via outfeed support and proper positioning
  • Push sticks guide trailing edge past blade
  • Never rely solely on push sticks for large panel control

Maintenance and Replacement Guidelines

Push Stick Inspection Schedule:

Regular evaluation ensures push sticks remain effective:

Before Each Use (5 Seconds):

  • Visual inspection for cracks or damage
  • Verify grip surfaces remain functional
  • Check handle integrity
  • Confirm no splinters or sharp edges

Monthly Inspection (5 Minutes):

  • Detailed examination under good lighting
  • Assess wear on contact surfaces
  • Verify structural integrity of joints (if applicable)
  • Clean accumulated pitch and residue

Replacement Criteria:

Clear indicators push stick needs replacement:

Structural Damage:

  • Cracks extending through body
  • Broken or damaged handles
  • Notch worn smooth or rounded
  • Splitting or delamination

Functional Degradation:

  • Grip surfaces worn smooth
  • Excessive flexibility in body
  • Contact surfaces no longer provide adequate control

Safety Margins:

  • Replace push sticks well before complete failure
  • Cost of replacement insignificant compared to injury risk
  • Keep backup push sticks ready for immediate replacement

Cleaning and Maintenance:

Proper care extends push stick lifespan:

Cleaning Procedures:

  • Wipe with mineral spirits removing pitch and resin
  • Avoid water-based cleaners on wooden push sticks
  • Clean grip surfaces with mild soap and water
  • Dry thoroughly before storage

Grip Surface Renewal:

  • Replace worn non-slip tape annually
  • Refresh rubber pads showing compression
  • Commercial pushblocks: order replacement grip components
  • Modest investment maintains optimal performance

Teaching Push Stick Safety to Others

Educational Approaches:

Effectively communicating push stick importance to apprentices, family members, or students:

Demonstration Technique:

Show Correct and Incorrect:

  • Demonstrate proper push stick usage first
  • Show incorrect technique explaining specific dangers
  • Use scrap material for safe demonstration
  • Never demonstrate on running saw when showing incorrect technique

Hands-On Supervised Practice:

  • Student performs cuts with instructor guidance
  • Start with simple wide material rips
  • Progress to challenging narrow cuts only after mastering basics
  • Immediate correction of improper technique

Fear vs. Respect Balance:

Healthy Safety Awareness:

  • Teach respect for table saw power without paralyzing fear
  • Emphasize push sticks enable safe operation
  • Focus on capability enabled by proper safety equipment
  • Avoid graphic injury stories that traumatize rather than educate

Common Mistakes to Address:

Beginner Errors:

Premature Hand Removal:

  • New woodworkers often transition to push sticks too early
  • Result: loss of workpiece control causing dangerous situations
  • Solution: Practice determining exact transition point

Insufficient Follow-Through:

  • Stopping push at blade centerline instead of complete pass
  • Leaves trailing edge in danger zone
  • Solution: Exaggerated follow-through practice on unpowered saw

Single Push Stick Usage:

  • Using only one push stick leaves workpiece without fence pressure
  • Material drifts away from fence causing binding
  • Solution: Train two-push-stick technique from beginning

Comparison Analysis: Push Stick Options

TypePrice RangeControl LevelLearning CurveBest ForSafety Rating
Simple Notched Stick$5-15BasicMinutesGeneral ripping6/10
Shop-Made Wood$0-5BasicMinutesBudget-conscious6/10
Shoe Push Block$10-25Good1-2 hoursFace jointing7/10
Basic Plastic Set$15-30Good1-2 hoursHobbyist variety7/10
Featherboard System$30-50Very Good2-4 hoursLong rips8/10
3D Pushblock (GRR-RIPPER)$45-110Exceptional4-8 hoursNarrow rips9.5/10

Value Analysis:

Best Overall Value: WEN WA0001 Set ($19.99)

  • Provides variety for multiple applications
  • Quality adequate for most hobbyist needs
  • Price point accessible for beginners

Best Premium Option: MicroJig GRR-RIPPER ($49.99)

  • Transformative safety improvement
  • Enables cuts impossible with basic push sticks
  • Justifies cost for serious woodworkers

Best Budget Option: Shop-Made Wooden Push Stick ($0-5)

  • Adequate safety when properly designed
  • Customizable for specific needs
  • Essentially free from scrap material

FAQ Section: Table Saw Push Stick Usage

Q: When should you use a push stick on a table saw? A: Use a push stick whenever cutting material narrower than 6 inches, when your hand would come within 12 inches of the blade during any part of the cut, or during the final 6 inches of any cut regardless of material width. Additionally, always use push sticks when removing cutoff pieces trapped between the blade and fence, retrieving scraps from the table surface, or working with small pieces that could slip. The rule is simple: if there’s any question whether you need a push stick, use one—there’s no downside to extra caution.

Q: What’s the difference between a push stick and a push block? A: Push sticks are simple devices providing primarily forward pressure through a notched end, keeping hands away from the blade but offering minimal downward control. Push blocks feature an L-shaped or shoe design with a handle on top and flat base contacting the workpiece, providing both forward and downward pressure simultaneously. Push blocks excel on operations requiring material to stay flat against the table (jointing, planing, thin stock), while push sticks work better for simple ripping operations. Many woodworkers use both types depending on the specific cutting scenario.

Q: Can you make your own push sticks or should you buy commercial ones? A: Both options are viable depending on your needs and budget. Shop-made push sticks from 3/4-inch hardwood or plywood provide adequate safety when properly designed with correct length (12-18 inches), notch depth (1/4 inch), and handle shape. They’re essentially free and can be customized for specific applications. Commercial push sticks offer superior durability, ergonomic handles, and specialized features—premium options like the MicroJig GRR-RIPPER provide capabilities impossible with shop-made designs. Recommendation: start with shop-made basics and invest in commercial options as your woodworking progresses.

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